Mining

The Rise of Atlas Salt: A Game-Changer in the Salt Industry

Salt is an essential commodity that plays a crucial role in various industries, from food production to chemical manufacturing. In recent years, the demand for salt has been steadily increasing, prompting companies to explore new sources and expand their operations.

Darin Carroll
September 21, 2023
3
 min read

Article Highlights

  • Atlas Salt's Economic Impact: The Feasibility Study reveals impressive economic improvements, with a Pre-Tax IRR of 23% and NPV of $1.017 billion (CDN) for a 2.5 Mtpa production rate, making Atlas Salt a competitive player in the salt industry.
  • Expansion Potential: SLR's expansion case envisions production capacity of 4.0 Mtpa, projecting a pre-tax NPV of $2.015 billion (CDN) and IRR of 28%, highlighting Atlas Salt's growth prospects, though based on Inferred Mineral Resources.
  • Technological Advancements: Atlas Salt employs advanced mining techniques, battery electric equipment, and sustainability measures, minimizing environmental impact while enhancing operational efficiency.

Salt is an essential commodity that plays a crucial role in various industries, from food production to chemical manufacturing. In recent years, the demand for salt has been steadily increasing, prompting companies to explore new sources and expand their operations. One such company that has emerged as a game-changer in the salt industry is Atlas Salt Inc. With its high-grade Great Atlantic Salt Project located in western Newfoundland, Canada, Atlas Salt is poised to revolutionize the North American salt market. In this article, we will delve into the details of Atlas Salt's Feasibility Study (FS) and the updated Mineral Resource estimate, highlighting its potential impact on the industry. 

Atlas Salt Inc » econext

The Feasibility Study: A Significant Economic Improvement

Atlas Salt commissioned SLR Consulting (Canada) Ltd. to conduct a Feasibility Study on its Great Atlantic Salt Project. The study revealed robust economics based on a production rate of 2.5 million tonnes per year (Mtpa) over a 34-year mine life. The Pre-Tax Internal Rate of Return (IRR) was estimated at an impressive 23%, and the Net Present Value (NPV) at 8% reached a staggering $1.017 billion (CDN). These figures represent a substantial economic improvement over the Preliminary Economic Assessment (PEA) conducted earlier by SLR.

The low-cost production of Atlas Salt is a significant advantage, with a cost basis of $22.70 per tonne FOB originating port. This cost efficiency positions Atlas Salt as a formidable player in the salt industry, ensuring its competitiveness in the Eastern Canadian and U.S. East Coast markets.

Expansion Potential: The Road to 4.0 Mtpa

Building on the success of the Feasibility Study, SLR also provided an expansion case for Atlas Salt's Great Atlantic Salt Project, envisioning a production capacity of 4.0 Mtpa. This scenario, based on Probable Mineral Reserves and Inferred Mineral Resources, demonstrated a pre-tax NPV at 8% of $2.015 billion (CDN) and an IRR of 28%. While these projections are promising, it should be noted that Inferred Mineral Resources are considered geologically speculative and do not have the same level of economic viability as Probable Mineral Reserves. Nevertheless, the expansion case highlights the potential for further optimization of an already strong Feasibility Study.

Updated Mineral Resource Estimate: A Wealth of Salt Deposits

The updated Mineral Resource estimate prepared by SLR Consulting reveals the vast potential of Atlas Salt's Great Atlantic Salt Project. The Indicated Mineral Resources total 383 million tonnes (Mt) with a NaCl grade of 96.0%, while the Inferred Mineral Resources amount to 868 Mt with a NaCl grade of 95.2%. Additionally, the Probable Mineral Reserves stand at 88.1 Mt with a NaCl grade of 96%. These figures demonstrate the significant salt deposits available for extraction and underline the long-term viability of the project.

It should be noted that the conversion of Inferred to Indicated Mineral Resources (and subsequent conversion to Probable Mineral Reserves) has been limited by the targeted 34-year mine life. However, as the project progresses, further upgrading of Mineral Resources to Mineral Reserves is expected during the production phase.

STEPHENVILLE CLAIMS FORM PART OF ATLAS' PLANNED UPCOMING TRIPLE POINT  SPINOUT | OUR GREAT MINDS

Mining and Mineral Reserves: A Technologically Advanced Operation

The mining design for Atlas Salt's Great Atlantic Salt Project focuses on the development of an underground operating mine using the room and pillar method. Continuous miners will extract the rock salt, which will then be processed to specific size and grade using a crushing and screening plant located within the underground mine. An overland conveyor system will transport the processed salt from the mine area to the Turf Point port for loading onto ships destined for Canadian and American markets.

To ensure the efficiency and sustainability of its operations, Atlas Salt has embraced technological advancements. The mine will primarily utilize battery electric or plugged electric equipment, minimizing the reliance on diesel-powered machinery. This commitment to electrification not only reduces environmental impact but also enhances operational efficiency.

Processing and Infrastructure: Streamlined Operations

The processing of salt at Atlas Salt's Great Atlantic Salt Project will take place within the underground mine, eliminating the need for extensive surface infrastructure. The rock salt will be processed to meet the specifications required for deicing purposes, with a minimum NaCl grade of 95%. Excess fines generated during the crushing and screening process will be repurposed within the mine for haulage way surfacing, minimizing waste.

The project's infrastructure has been meticulously planned to optimize space utilization and minimize the surface footprint. On-site infrastructure includes surface buildings for administration, maintenance, and storage, as well as a salt storage building and an electrical substation. Off-site infrastructure improvements will enhance site access, retrofit existing port facilities, and establish high-voltage transmission line connections. These measures ensure a streamlined and efficient operation from mine to market.

Environmental Considerations: A Commitment to Sustainability

Atlas Salt recognizes the importance of minimizing its environmental impact and has taken several measures to achieve this goal. The company has conducted comprehensive baseline studies of the project area, addressing environmental factors and engaging with local communities and stakeholders. These efforts ensure that the project is developed in a sustainable and responsible manner.

Furthermore, Atlas Salt has designed its operations to minimize energy consumption and carbon emissions. The utilization of electrified equipment reduces the reliance on fossil fuels, contributing to a cleaner and greener operation. By prioritizing sustainability, Atlas Salt aims to set a benchmark for environmentally conscious salt mining.

Marketing and Logistics: Capturing the Deicing Market

The primary market for rock salt produced by Atlas Salt's Great Atlantic Salt Project is the regional deicing market in Eastern Canada and the U.S. East Coast. With an estimated demand of 11.0 Mtpa to 16.0 Mtpa, this market presents a significant opportunity for Atlas Salt to establish itself as a major supplier. Government entities, including municipalities and Departments of Transportation, are the primary customers, procuring salt through a tender system. Commercial deicing operators also contribute to the demand, further diversifying the customer base.

As part of the Feasibility Study, Atlas Salt commissioned independent assessments of marketing and logistics. These assessments have informed the assumptions and projections used in the study, ensuring a realistic and comprehensive analysis of the market dynamics. With its strategic location and cost-effective production, Atlas Salt is well-positioned to capture a significant share of the deicing market.

Atlas Salt: Simple, Environmentally Friendly & Huge Potential Cash Flow

Economic Outcomes: A Lucrative Investment Opportunity

The economic outcomes of Atlas Salt's Great Atlantic Salt Project are highly favorable, highlighting the potential for significant returns on investment. The pre-tax NPV at 8% is estimated at $1.017 billion (CDN), with a payback period of 4.2 years. The IRR stands at an impressive 23%, underscoring the project's profitability.

In addition to the initial 2.5 Mtpa production plan, the expansion case for 4.0 Mtpa demonstrates even more promising economic outcomes. With a pre-tax NPV at 8% of $2.015 billion (CDN) and an IRR of 28%, the expansion potential of Atlas Salt's Great Atlantic Salt Project is evident. These figures solidify the project's status as a lucrative investment opportunity.

Conclusion: Atlas Salt's Path to Success

Atlas Salt's Great Atlantic Salt Project is set to redefine the salt industry in North America. With its robust Feasibility Study, extensive Mineral Resource estimate, and promising economic outcomes, the company has positioned itself as a game-changer in the market. By leveraging advanced mining techniques, embracing sustainability, and targeting the lucrative deicing market, Atlas Salt is poised for success. As the project progresses and further upgrades are made to the Mineral Reserves, Atlas Salt will continue to strengthen its position as a leader in the salt industry, bringing the power of salt to investors and customers alike.

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